India boosts ‘Nuclear’ Sea water desalination projects. The nation owes a debt of gratitude to India’s brilliant nuclear scientists.

INDIA HAS A LONG COASTLINE OF ABOUT 8000 KMS. WITH MANY POPULATED AREAS, CITIES, TOWNS, VILLAGES ALONG THE COASTLINE. IT WILL BE A BOON IF A BOAT CARRYING A NUCLEAR POWER PLANT CAN SUPPLY THE WATER NEEDS OF THESE PEOPLE 24X7, 365 DAYS OF THE YEAR BY DESALINATING SEA WATER. EVEN WATERS OF RIVERS SUCH AS THE LUNI IN RAJASTHAN-GUJARAT CAN BE DESALINATED USING SUCH DESALINATION PLANTS. IT CAN BE A HARBINGER FOR INDIA’S BLUE REVOLUTION AND SET UP OF A NATIONAL WATER GRID.

Kalyanaraman

SEA WATER DESALINATION

India Boosts “Nuclear” Sea Water Desalination Projects

10/08/2012 | Editor: Dominik Stephan

India boosts water treatment technologies.

India boosts water treatment technologies.(Picture: Wikimedia Commons)

India boost seawater desalination projects powered by nuclear energy: New facilities in the vicinity of nuclear power plants will produce clean water for industrial and municipal customers, the local authorities reported.

An 1.8 million litres per day capacity desalination plant operating on the Reverse Osmosis (RO) process has been setup, as part of Nuclear Desalination Demonstration Project (NDDP) at Kalpakkam, Tamil Nadu. Another plant, a Multi-Stage Flash (MSF) Desalination Plant with a capacity of 4.5 million litres per day has also been setup at Kalpakkam as a part of NDDP. It is located adjacent to Madras Atomic Power Station (MAPS) and uses low pressure steam as energy input for MSF desalination plant. The hybrid MSF-RO plant is operated to produce distilled water for high end industrial applications and potable water for drinking and other applications.

The per litre cost of conversion of seawater into potable water by atomic energy varies between 5 & 10 paise depending on site conditions, end product quality and the technology in use.

The technology for setting up desalination plants is available with the Government in the Department of Atomic Energy for large scale conversion of sea water into potable water.

The above information was given by the Minister of State in the Ministry Personnel, Public Grievances & Pensions and in the Prime Minister’s Office, Shri V. Narayanasamy to the Parliament today.

http://WWW.PROCESS-WORLDWIDE.COM/LIQUID_PROCESS_TECHNOLOGY/WATER_TREATMENT/SEA_WATER_DESALINIZATION/ARTICLES/380875/

Nuclear Desalination

(Updated October 2012)

Potable water is in short supply in many parts of the world. Lack of it is set to become a constraint on development in some areas.
Nuclear energy is already being used for desalination, and has the potential for much greater use.
Nuclear desalination is generally very cost-competitive with using fossil fuels.
It is estimated that one fifth of the world’s population does not have access to safe drinking water, and that this proportion will increase due to population growth relative to water resources. The worst-affected areas are the arid and semiarid regions of Asia and North Africa. A UNESCO report in 2002 said that the freshwater shortfall worldwide was then running at some 230 billion m3/yr and would rise to 2000 billion m3/yr by 2025. Wars over access to water, not simply energy and mineral resources, are conceivable.

Fresh water is a major priority in sustainable development. Where it cannot be obtained from streams and aquifers, desalination of seawater or mineralised groundwater is required. An IAEA study in 2006 showed that 2.3 billion people live in water-stressed areas, 1.7 billion of them having access to less than 1000 m3 of potable water per year. With population growth, these figures will increase substantially. Further demand in the longer term will come from the need to make hydrogen from water.

Desalination

Most desalination today uses fossil fuels, and thus contributes to increased levels of greenhouse gases. Total world capacity in mid 2012 was 80 million m³/day (29,200 GL/yr) of potable water, in some 15,000 plants. A majority of these are in the Middle East and north Africa. The largest plant – Jubail 2 in Saudi Arabia – has 948,000 m3/day (346 GL/yr) capacity, operated by Saudi Water Conversion Corporation. Two thirds of the world capacity is processing seawater, and one third uses brackish artesian water.

The major technology in use and being built today is reverse osmosis (RO) driven by electric pumps which pressurise water and force it through a membrane against its osmotic pressure*. This accounted for 60% of 2011 world capacity. A thermal process, multi-stage flash (MSF) distillation process using steam, was earlier prominent and it is capable of using waste heat from power plants. It accounted for 26% of capacity in 2011. With brackish water, RO is much more cost-effective, though MSF gives purer water than RO. A minority of plants use multi-effect distillation (MED – 8% of world capacity) or multi-effect vapour compression (MVC) or a combination of these. MSF-RO hybrid plants exploit the best features of each technology for different quality products.

* About 27 Bar, 2700 kPa. Therefore RO needs compression of much more than this.

Desalination is energy-intensive. Reverse Osmosis needs up to 6 kWh of electricity per cubic metre of water (depending on its original salt content), hence 1 MWe will produce about 4000 to 6000 m3 per day from seawater. MSF and MED require heat at 70-130°C and use 25-200 kWh/m³, though a newer version of MED (MED-MVC) is reported at 10 kWh/m3 and competitive with RO. A variety of low-temperature and waste heat sources may be used, including solar energy, so the above kilowatt-hour figures are not properly comparable. For brackish water and reclamation of municipal wastewater RO requires only about 1 kWh/m3. The choice of process generally depends on the relative economic values of fresh water and particular fuels, and whether cogeneration is a possibility.

Some 10% of Israel’s water is desalinated, and one large RO plant provides water at 50 cents per cubic metre. Malta gets two thirds of its potable water from RO. Singapore in 2005 commissioned a large RO plant supplying 136,000 m³/day – 10% of needs, at 49 cents US per cubic metre. Malta gets two thirds of its potable water from RO, and this takes 4% of its electricity supply. Singapore in 2005 commissioned a large RO seawater desal plant supplying 136,000 m3/day – 10% of needs, at 49 cents US per cubic metre, and has contracted for a 318,500 m3/d RO plant on a build-own-operate basis, costing US$ 700 million, to provide water at US 36 c/m3. The same company is building a 500,000 m3/d seawater desal plant in Algeria.

The UAE operates the 820,000 m3/day Jebel Ali MSF plant in Dubai, Fujairah producing 492,000 m3/day, Umm Al Nar 394,000 m3/day, and Taweelah A1 power and desal plant producing 385,000 m3/day.

In February 2012 China’s State Council announced that it aimed to have 2.2 to 2.6 million m3/day seawater desalination capacity operating by 2015.

Small and medium sized nuclear reactors are suitable for desalination, often with cogeneration of electricity using low-pressure steam from the turbine and hot seawater feed from the final cooling system. The main opportunities for nuclear plants have been identified as the 80-100,000 m³/day and 200-500,000 m³/day ranges.

A 2006 IAEA report based on country case studies showed that costs would be in the range ($US) 50 to 94 cents/m3 for RO, 60 to 96 c/m3 for MED and $1.18 to 1.48/m3 for MSF processes, with marked economies of scale. Nuclear power was very competitive at today’s gas and oil prices. A French study for Tunisia compared four nuclear power options with combined cycle gas turbine and found that nuclear desalination costs were about half those of the gas plant for MED technology and about one third less for RO. With all energy sources, desalination costs with RO were lower than MED costs.

The Kwinana desalination plant near Perth, Western Australia, has been running since early 2007 and produces about 140,000 m3/day (45 GL/yr) of potable water, requiring 24 MWe of power for this, hence 576,000 kWh/day, hence 4.1 kWh/m3overall, and about 3.7 kWh/m3 across the membranes. The plant has pre-treatment, then 12 seawater RO trains with capacity of 160,000 m3/day which feed six secondary trains producing 144,000 m3/day of water with 50 mg/L total dissolved solids. The cost is estimated at A$ 1.20/m3. Discharge flow is about 7% salt. Future WA desalination plants will have more sophisticated pre-treatment to increase efficiency. In August 2011 the state government decided to double the size of its new Southern Water Desal Plant at Binningup plant near Perth to 100 GL/yr, taking the cost to about $1.45 billion. Stage 1 of 50 GL/yr was within the A$ 955 million budget.

At the April 2010 Global Water Summit in Paris, the prospect of desalination plants being co-located with nuclear power plants was supported by leading international water experts.

Complementary wastewater treatment for irrigation

In the Middle East, a major requirement is for irrigation water for crops and landscapes. This need not be potable quality, but must be treated and with reasonably low dissolved solids.

In Oman, the 76,000 m3/day first stage of a submerged membrane bioreactor (SMBR) desalination plant was opened in 2011. Eventual plant capacity will be 220,000 m3/day. This is a low-cost wastewater treatment plant using both physical and biological processes and which produces effluent of high-enough quality for some domestic uses or reinjection into aquifers.

Desalination: nuclear experience

The feasibility of integrated nuclear desalination plants has been proven with over 150 reactor-years of experience, chiefly in Kazakhstan, India and Japan. Large-scale deployment of nuclear desalination on a commercial basis will depend primarily on economic factors. Indicative costs are US$ 70-90 cents per cubic metre, much the same as fossil-fuelled plants in the same areas.

One obvious strategy is to use power reactors which run at full capacity, but with all the electricity applied to meeting grid load when that is high and part of it to drive pumps for RO desalination when the grid demand is low.

The BN-350 fast reactor at Aktau, in Kazakhstan, successfully supplied up to 135 MWe of electric power while producing 80,000 m³/day of potable water over some 27 years, about 60% of its power being used for heat and desalination. The plant was designed as 1000 MWt but never operated at more than 750 MWt, but it established the feasibility and reliability of such cogeneration plants. (In fact, oil/gas boilers were used in conjunction with it, and total desalination capacity through ten MED units was 120,000 m³/day.)

In Japan, some ten desalination facilities linked to pressurised water reactors operating for electricity production yield some 14,000 m³/day of potable water, and over 100 reactor-years of experience have accrued. MSF was initially employed, but MED and RO have been found more efficient there. The water is used for the reactors’ own cooling systems.

India has been engaged in desalination research since the 1970s. In 2002 a demonstration plant coupled to twin 170 MWe nuclear power reactors (PHWR) was set up at the Madras Atomic Power Station, Kalpakkam, in southeast India. This hybrid Nuclear Desalination Demonstration Project (NDDP) comprises a reverse osmosis (RO) unit with 1800 m3/day capacity and a multi-stage flash (MSF) plant unit of 4500 m³/day costing about 25% more, plus a recently-added barge-mounted RO unit. This is the largest nuclear desalination plant based on hybrid MSF-RO technology using low-pressure steam and seawater from a nuclear power station. They incur a 4 MWe loss in power from the plant.

In 2009 a 10,200 m3/day MVC (mechanical vapour compression) plant was set up at Kudankulam to supply fresh water for the new plant. It has four stages in each of four streams. An RO plant there supplied the plant’s township initially. The full MVC plant is being commissioned in mid 2012, with quoted capacity of 7200 m3/day to supply the plant’s primary and secondary coolant and the local town. Cost is quoted at INR 0.05 per litre (USD 0.9/m3).

A low temperature (LTE) nuclear desalination plant uses waste heat from the nuclear research reactor at Trombay has operated since about 2004 to supply make-up water in the reactor.

Pakistan in 2010 commissioned a 4800 m3/day MED desalination plant, coupled to the Karachi Nuclear Power Plant (KANUPP, a 125 MWe PHWR) near Karachi. It has been operating a 454 m3/day RO plant for its own use.

China Guangdong Nuclear Power has commissioned a 10,080 m3/day desalination plant at its new Hongyanhe project at Dalian in the northeast.

Much relevant experience comes from nuclear plants in Russia, Eastern Europe and Canada where district heating is a by-product.

Large-scale deployment of nuclear desalination on a commercial basis will depend primarily on economic factors. The UN’s International Atomic Energy Agency (IAEA) is fostering research and collaboration on the issue.

Small nuclear reactors suitable for desalination

SMART: South Korea has developed a small nuclear reactor design for cogeneration of electricity and potable water. The 330 MWt SMART reactor (an integral PWR) has a long design life and needs refuelling only every 3 years. The main concept has the SMART reactor coupled to four MED units, each with thermal-vapour compressor (MED-TVC) and producing total 40,000 m3/day, with 90 MWe.

CAREM: Argentina has designed an integral 100 MWt PWR suitable for cogeneration or desalination alone, and a prototype in being built next to Atucha. A larger version is envisaged, which may be built in Saudi Arabia.

NHR-200: China’s INET has developed this, based on a 5 MW pilot plant.

Floating nuclear power plant (FNPP) from Russia, with two KLT-40S reactors derived from Russian icebreakers, or other designs for desalination. (If primarily for desalination the twin KLT-40 set-up is known as APVS-80.) ATETs-80 is a twin-reactor cogeneration unit using KLT-40 and may be floating or land-based, producing 85 MWe plus 120,000 m3/day of potable water. The small ABV-6 reactor is 38 MW thermal, and a pair mounted on a 97-metre barge is known as Volnolom floating NPP, producing 12 MWe plus 40,000 m3/day of potable water by reverse osmosis. A larger concept has two VBER-300 reactors in the central pontoon of a 170 m long barge, with ancillary equipment on two side pontoons, the whole vessel being 49,000 dwt. The plant is designed to be overhauled every 20 years and have a service life of 60 years. Another design, PAES-150, has a single VBER-300 unit on a 25,000 dwt catamaran barge.

See also: Small Nuclear Power Reactors paper.

New desalination projects

Algeria has undertaken a study on nuclear power generation and desalination using RO and MED. The country is also considering a 150,000 m3/day MSF desalination plant for its second-largest town, Oran (though nuclear power is not a prime contender for this). It is also building a 500,000 m3/d plant at Magtaa to start in 2012, and commissioned a 120,000 m3/d plant at Fouka near Algiers in 2011.

Australia: In Victoria, a 410,000 m3/day (150 GL/yr) RO desalination plant is being built near Wonthaggi, to supply Melbourne. It claims to use renewable energy, and is expandable to 200 GL/yr. Adelaide’s 100,000 m3/d (36 GL/yr) plant started operation in 2011 and will reach capacity in 2012, with plans to expand it to 100 GL/yr. A 200 – 280,000 m3/d desalination plant to serve the expanded Olympic Dam mine in South Australia has environmental approval.

China is looking at the feasibility of a nuclear seawater desalination plant in the Yantai area of Shandong Peninsula, producing 80-160,000 m3/day by MED process, using a 200 MWt NHR-200 reactor. Another project is for a 330,000 m3/day plant near Daya Bay.

A 50,000 m3/day Aqualyng plant was completed in October 2011 at Caofeidian in Hebei province. A second stage will double this in 2012, and possibly lead to a 1 million m3/d set up, or maybe three times this, to supply Beijing through a 230 km pipeline.

Egypt has undertaken a feasibility study for a cogeneration plant for electricity and potable water at El-Dabaa, on the Mediterranean coast. In 2010 plans were being formed for four 1000 MWe-class reactors to be built there and coming on line 2019-25, with significant desalination capacity.

Egypt’s largest desalination plant, 24,000 m3/day RO, being built at Marsa Matrouh in the northwest is to be supplied with Pressure Exchanger (PX) energy-recovery devices by Energy Recovery Inc of California. The first of four modules is due to start in 2013.

In India, further plants delivering 45,000 m3 per day are envisaged, using both MSF and RO desalination technology, and building on the extensive experience outlined above. The 100,000 m3/d Nemmeli desalination plant is due for completion in December 2011, and a 200,000 m3/d plant is planned for Pattipulam nearby, both serving Chennai.

Indonesia: South Korea investigated the feasibility of building a SMART nuclear reactor with cogeneration unit employing MSF desalination technology for Madura Island, and later studies have been on larger-scale PWR cogeneration in Batan.

Iran: A 200,000 m³/day MSF desalination plant was designed for operation with the Bushehr nuclear power plant in Iran in 1977, but appears to have lapsed due to prolonged construction delays.

Israel is building a 510,000 m3/d plant at Soreq.

Jordan has a “water deficit” of about 1.4 million m3 per day and is actively looking at nuclear power to address this, as well as supplying electricity.

Kuwait has been considering cogeneration schemes up to a 1000 MWe reactor coupled to a 140,000 m3/day desalination plant.

Libya: in mid 2007 a memorandum of understanding was signed with France related to building a mid-sized nuclear plant for seawater desalination. Areva TA would supply this. Libya is also considering adapting the Tajoura research reactor for a nuclear desalination demonstration plant with a hybrid MED-RO system.

Mexico has awarded a contract for the 21,000 m3/day El Salitral plant to be in operation from the end of 2013.

Morocco has completed a pre-project study with China, at Tan-Tan on the Atlantic coast, using a 10 MWt heating reactor which produces 8000 m3/day of potable water by distillation (MED). The government has plans for building an initial nuclear power plant in 2016-17 at Sidi Boulbra, and Atomstroyexport is assisting with feasibility studies for this.

Oman has awarded a BOO contract for a 45,460 m3/d plant at Barka, expanding an existing facility to be in operation from the end of 2013.

Qatar has been considering nuclear power and desalination for its needs which reached about 1.3 million m3/day in 2010.

Russia: A new 10,000 m3/d seawater RO plant is being built offshore near Vladivostok, for commissioning over 2011-12. It is designed for severe climatic conditions.

Saudi Arabia has contracted with Doosan to build a 68,000 m3/day MED plant in its Yanbu region, the $80 million Yanbu II plant. It will be the world’s largest MED plant and due for completion early in 2014. The largest thermal desalination plant in the world is Saudi Arabia’s 880,000 m³/d Shoaiba 3 plant, although this will be displaced in 2014 as the largest plant in the world by the 1,025,000 m³/d Ras Al Khair (Ras Azzour) project in Saudi Arabia, which uses both membrane and thermal technology.

Spain is building 20 RO plants in the southeast to supply over 1% of the country’s water. Spain has 40 years of desalination experience in the Canary Islands, where some 1.1 million m3/day is provided.

Tunisia is looking at the feasibility of a cogeneration (electricity-desalination) plant in the southeast of the country, treating slightly saline groundwater.

The UAE is planning a 68,000 m3/d plant at Ras Al Kaimah. Dubai invited bids for constructing a 450,000 m3/d (165 GL/yr) seawater desalination plant as part of its Hassyan independent power project, but then announced its deferral.

In the UK, a 150,000 m3/day RO plant is proposed for the lower Thames estuary, utilising brackish water.

USA-Mexico: The 375,000 m3/day Rosarito seawater plant in Baja, California, is to supply potable water on both sides of the border.

USA: San Antonio, Texas, is building a 95,000 m3/day brackish water desal plant. A 189,000 m3/d salt water desal plant is planned for Carlsbad, NM.

Most or all these have requested technical assistance from IAEA under its technical cooperation project on nuclear power and desalination. A coordinated IAEA research project initiated in 1998 reviewed reactor designs intended for coupling with desalination systems as well as advanced desalination technologies. This programme, involving more than 20 countries, is expected to enable further cost reductions of nuclear desalination.

Other CO2-free desalination

Renewable energy sources are able to be used for desalination more readily than for most electricity supply, since the product can be stored on any scale, unlike electricity. A new A$ 387 million RO plant near Perth, Western Australia is powered by electricity ostensibly from a wind farm. Its capacity is 130,000 m3/day in optimal wind conditions.

Main Sources:
IAEA 1997, Nuclear Desalination of Sea Water, proceedings of 1997 Symposium.
IAEA 1998, Nuclear heat applications: design aspects and operating experience, IAEA-TECDOC-1056.
Konishi & Misra, Freshwater from the Seas, IAEA Bulletin 43, 2; 2001.
IAEA Nuclear Desalination, paper on web.
International J of Nuclear Desalination, 2003, vol 1, 1.
UN World Water Development Report 2003.
Seneviratne, G 2007, Research projects show nuclear desalination economical, Nuclear News April 2007.

KHAMIS, I, 2010, NUCLEAR DESALINATION

http://WWW.WORLD-NUCLEAR.ORG/INFO/INF71.HTML

DESALINATION THRUST

The world’s largest sea water hybrid desalination plant to be coupled to a nuclear power station is coming up at Kalpakkam.

T.S. SUBRAMANIAN
in Kalpakkam

THE nuclear power complex at Kalpakkam, about 50 km from Chennai, will soon have a nuclear desalination plant, which will be the world’s largest sea water hybrid desalination plant to be coupled to a nuclear power station. It will produce 63 lakh litres of potable water a day using a thermal method and a reverse osmosis (RO) system. While the thermal method will produce 45 lakh litres of drinking water a day, the reverse osmosis system will produce 18 lakh litres. The Rs.40-crore Nuclear Desalination Demonstration Project (NDDP) is being built by the Desalination Division, Bhabha Atomic Research Centre (BARC), Trombay.

K. GAJENDRAN
At the Nuclear Desalination Demonstration Project in Kalpakkam.
S.R. Jayaraman, Project Engineer (Civil), is seen.

Dr. Anil Kakodkar, Chairman, Atomic Energy Commission; Dr. B. Bhattacharjee, Director, BARC; and Dr. B.M. Misra, Head, Desalination Division, BARC, visited the desalination project at Kalpakkam on November 17 and saw the work under way.

According to Misra, the desalination project aims to demonstrate safe and economical production of good quality water by nuclear desalination of sea water; establish indigenous capability in the design, manufacture, installation and operation of such plants; generate necessary design inputs for large-scale nuclear desalination plants; and serve as a demonstration project to the International Atomic Energy Agency (IAEA), welcoming participation from interested member-states.

Misra said that desalination would become inevitable by 2025 since the demand for quality drinking water would exceed availability. “That is why the Desalination Division of the BARC has been concentrating its research on this hybrid technology, that is, both thermal/MSF, and RO desalination,” he said. BARC was a pioneer in research in desalination and has been engaged in research and development activities in desalination since early 1970s.

THE thermal process is also called multi stage flash (MSF) technology. The RO is called membrane technology as well because it uses a membrane to filter sea water. A nuclear desalination plant is called so because it is erected in a nuclear power station to use sea water, steam and electrical power from the latter.

In the MSF process, evaporated sea water at above atmospheric pressure is led to a lower pressure unit, resulting in the release of vapour which is condensed to get potable water. Reverse osmosis is a membrane process where saline water or effluent water is forced through a semi-permeable membrane at pressure in excess of osmotic pressure and permeate water (passing through the membrane) of potable quality is produced. The semi-permeable membrane is made of polyamide which will reject salt and permeate water. The membrane also rejects micro-organisms.

Since the thermal method requires steam, it is advantageous to erect a desalination plant at a power generating station. Misra said: “Although most of the desalination plants are erected in a power station, they can be constructed at nuclear power stations from which we get sea water, steam and electrical power. It was more economical to site them at nuclear power stations than thermal power stations because the former produces more waste steam that can be used.”

Since 1975 the BARC has set desalination plants all over the country, including one on the BARC premises at Trombay. There are four operational plants at the BARC now. While the first plant produces one lakh litres of water a day using the RO method, the second one produces four lakh litres of water a day using the MSF method. The third plant uses the low evaporation technology (LET) method to desalinate water and produces about 30,000 litres of water a day. The fourth plant uses the multiple effect distillation (MED).

According to M.S. Hanra, Coordinator, NDDP (Kalpakkam), BARC, the RO plant at the BARC converted sea water with 35,000 parts per million (ppm) of salt into drinking water with less than 500 ppm of salt. The water was treated further to match the standards prescribed by the Bureau of Indian Standards (BIS). The BARC had earlier erected desalination plants using RO that produced 5,000 litres and 40,000 litres of water a day. The capacity was gradually stepped up. “Using the same design, we are now building an RO plant at Kalpakkam that can produce 18 lakh litres of drinkable water a day,” Hanra said. The BARC was doing research to reduce the energy consumption in desalination plants and get more output through membranes.

The BARC also erected desalination plants in Andhra Pradesh, Gujarat, Rajasthan, Tamil Nadu, the Andaman and Nicobar islands (Port Blair) and Lakshadweep. (All of them used the RO technology.) The aim was to demonstrate the technology in a rural setting. The first plants came up at a village about 40 km from Nellore in Andhra Pradesh, and at Maliga village, Surendra Nagar district, Gujarat. Both produced 30,000 litres of drinking water a day from brackish water. But the plants could not be sustained owing to infrastructural problems, especially because of lack of assured power supply. In Gujarat, while public acceptability of desalination plants was limited, they were well accepted in the industrial sector.

In Tamil Nadu, 12 desalination plants were operated by Bharat Heavy Electricals Limited (BHEL) in the coastal Ramanathapuram district. Thus membrane distillation using RO technology has already been established in the country as one of the most reliable processes for the production of potable water from brackish and sea water.

S.R. Jayaraman, Project Engineer (civil), NDDP and Prototype Fast Breeder Reactor, Indira Gandhi Centre for Atomic Research, Kalpakkam, said that 80 per cent of the work in the RO part of the NDDP had been completed. The RO would go on stream in March or April 2002. The RO section has huge tanks called modules. There are pressurised filter tanks, three each in two rows. The sea water first undergoes pre-treatment in these tanks. Three pressurised tank filters have three layers of pebbles of different sizes and graded sand inside. There are three other activated carbon filter tanks that also have three layers of pebbles and carbon.

First, sea water will be fed into a clarification system where, with the addition of chemicals, collided and suspended particles in the water will be removed. When this clarified water is fed into pressurised tank filters, all the suspended particles of up to 25 micron would be screened. In activated carbon filter tanks, the organics present will be removed. (Pebbles, sand and carbon remove suspended salt particles.) This water will then be fed into cartridges for filtering and will be chemically treated and fed into the membrane by high pressure pumps. The membrane, made of polymeric material, has pores big and small. When pressure is applied on sea water and sent through the membrane, quality water is produced. That is, when the pressure on the fluid becomes more than the osmotic pressure, sea water loses its salinity. The filtered water undergoes post-treatment with minerals and lime to make it pure water.

Jayaraman said the foundation work for the MSF part of the plant had been completed and the erection of modules would follow. The pump pit, which would house pumps of varying capacity, was getting ready. The pumps would pump the sea water directly from the Madras Atomic Power Station (MAPS) to the modules.

In the MSF system, the sea water is evaporated by using steam. The sea water supply will be met from MAPS. The NDDP will receive sea water from the MAPS’ process cooling water outfall. The cooling water is clean as it is filtered through trash track and travelling water screens and it has less biofouling potential. The MSF system will make use of the low pressure steam obtained from the turbines of the MAPS. (The fissioning of the uranium in PHWRs produces intense heat. Sea water is used as the secondary coolant and it cools the heavy water, the primary coolant. The resultant steam drives the turbine to generate power.) The blending of the product water from the RO and MSF plants will produce drinking water.

According to Misra, the MSF technology could be made totally indigenous, commercially attractive and reliable by using innovative design and engineering practices coupled with a robust control system. He added that the NDDP at Kalpakkam would give the BARC the technological confidence to construct nuclear desalination plants that would produce two to five crore litres of pure water a day.

http://www.frontlineonnet.com/fl1825/18250870.htm

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